


Baker WinTATS
Traction armature quality control test system
Traction armature quality control test system
Key Benefits
- Advanced fault detection
- Streamlined production testing
- Reliable quality assurance
- Actionable test intelligence
Description
The Baker WinTATS is a cutting-edge traction armature testing system designed for motor manufacturers and rebuilders who demand precision. Delivering exceptional accuracy and reliability, it integrates AC hipot, DC hipot, resistance, and surge testing into one comprehensive automated solution. With its ruggedised design, Baker WinTATS excels in demanding shop environments whilst reducing testing time to less than 18 minutes for up to 200 armature bars.
Streamlined Testing Operations
In operation, an armature to be tested is loaded onto the RST indexing stand, a rugged, custom-built armature test fixture that enables quick and safe connection to the system. Since many armatures are heavy and cumbersome, this fixture provides secure connection whilst ensuring operator safety throughout the testing process.
Comprehensive Testing Capabilities
The Baker WinTATS performs four critical test types to ensure complete armature validation:
AC Hipot Testing
Measures AC leakage current with precision, detecting arcs and breakdowns that may escape detection during DC hipot testing alone. This test simulates real-world operational stresses on insulation systems.
DC Hipot Testing
Verifies insulation integrity by measuring leakage current between windings and ground, providing quantitative assessment of bulk resistivity and contamination levels in insulation systems.
Resistance Testing
Identifies connection faults, incorrect wire gauge, and turn count errors through precise four-wire Kelvin measurements. Temperature compensation ensures consistent, repeatable results across varying environmental conditions.
Surge Testing
Detects turn-to-turn, layer-to-layer, and phase-to-phase insulation weaknesses that no other test can identify. Uses Megger's patented Error-Area Ratio (EAR) method for reliable fault detection with exceptional noise immunity.
Advanced Data Management
The system features intuitive Windows-based software with pass/fail settings and comprehensive data logging. Results are automatically stored in XML format, enabling seamless integration with quality management systems. The ergonomic indexing stand and user-friendly interface streamline daily operations, reducing operator training time whilst maintaining testing consistency.
Whether assessing new builds or refurbishing motor components, Baker WinTATS delivers comprehensive testing results with unmatched efficiency, ensuring every armature meets exacting quality standards before leaving your facility.
Frequently Asked Questions
What tests can Baker WinTATS perform?
Baker WinTATS performs AC/DC hipot, resistance, and surge tests, ensuring comprehensive armature diagnostics.
Is the system easy to operate?
Yes, the intuitive Windows-based interface and automated armature indexing streamline operation.
Can Baker WinTATS be customised?
Yes, pass/fail limits and test parameters can be adapted to specific requirements.
How does the Baker WinTATs detect faults?
The system uses waveform comparison methods, micro-arc detection, and Kelvin connections to identify faults with precision.
What armature sizes does the Baker WinTATs support?
Baker WinTATS is compatible with a wide range of motor armatures, from small-scale components to large locomotive units.
How long does each test cycle take?
An average testing cycle for up to 200 armature bars takes less than 18 minutes.
What is the system’s power requirement?
It operates on 230V AC, 50/60 Hz, drawing 12A, with built-in surge protection.
Is the data exportable?
Yes, all results can be saved in XML format and exported for detailed record-keeping and analysis.
Does the Baker WinTATS include safety features?
Absolutely. It comes equipped with safety interlocks, emergency stop buttons, and secure grounding systems.
What is the system’s power requirement?
It operates on 230V AC, 50/60 Hz, drawing 12A, with built-in surge protection.



